Liquid Section

JK INDUSTRIES take turnkey project for liquid section for pharmaceutical, food industries and many more.

Turnket project consists of :

 

Consultancy For Liquid Section :

JK.INDUSTRIES consult clients who are interested in liquid section like syrup and liquid food products.
We give total solution for liquid manufacturing industries starting from formulations of liquid , manufacturing of liquid and packaging.

 

Liquid/Oral Manufacturing Plant :

Automatic Liquid Bottling Line

Introduction :

  • The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry and food industry for the production of Oral Liquids. 

  • It is specially designed to take care of two critical factors which directly affects the quality of the Liquids. 
  • Minimum manual handling of Liquid. 
  • Effective cleanness during manufacturing. 
  • Needless to say, it also provides the benefits of the effective manpower utilization. 

JK.INDUSTRIES Liquid Manufacturing Plant consist the following equipments and accessories.

  1. Sugar Syrup Vessel /filtration unit
  2. Manufacturing Vessel /filtration unit
  3. Storage Vessel 
  4. Control Panel 
  5. Product Piping 
  6. Working Platform 

 

  • This system consist of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.
  • The Sugar and Water, are load with vacuum system or by mechnical system or manually. 
  • The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) .The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.
  • The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump.( Optional Facility ) 
  • The Pump also discharges the product in the Storage Vessel. 
  • The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine. 
  • The entire Plant can be operated by centralised operating panel by one operator . 
  • The plant is equipped with an electrical control panel with digital temperature indicators / controllers and digital timers. 
  • Minimum two batches per shift of the same product can be assured in this plant. 
  • This plant conforms to CGMP standards (Paint Free Construction). 
  • Encosed are a few points explaining the system in detail. In case of any queries feel free to contact us. 

Salient Features :

  • The Plant is designed to be operated only by one operator and one helper.
  • All material transfers are done by vacuum or by transfer pumps. 
  • All the vessels are CGMP (paint free construction) 
  • The gaskets used are of silicon (food grade). 
  • All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free. 
  • The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier ( as per customer choice ) provided on demand. ( Optional ) 
  • All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized. 
  • All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints. 
  • The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment. 
  • All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. 
  • A micro processor based automatic operating plant can be designed as per requirement. (Optional ) 
    All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement. 

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Automatic Liquid Bottling Machine :

JK Industries manufacturers whole automatic liquid bottling line for

  • Bottle Washing Machine 
  • Turn Table 
  • Liquid Filling Line 
  • Capping/Sealing Machine 
  • Inspection Table 
  • Packaging Conveyor

Automatic Liquid Bottling Line

 

Training For Operating The System :

JK.Industries training team trains its clients for using the manufacturing systems.
By using latest technologies clients are trained to use the systems comfortably without any problems.

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